08-10-2012, 01:35 PM
PROJECT: USB POWER HACK FOR CHEAP SOLAR LIGHT KIT
Was a bit bored today, so I grabbed a $5 crazy clark solar light that needed the original sliding on / off switch replaced.
While I had the unit open I though, oi, holy fat nude cows, why not add an extra lead out for optional battery charging.
![[Image: s02.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s02.jpg)
The $5 crazy clarks solar shed light kit. Takes 3x AA rechargeable batteries @ 1.2v each
![[Image: s01.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s01.jpg)
A torch I often find myself recharging that takes 3x AAA batteries @ 1.2v each
It's been driving me nuts having to pull the 3 batteries out every few days to recharge in a separate charger.
![[Image: s03.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s03.jpg)
4 screws on the base of the solar light and the bottom separates easily.
Right center circuit board is the heart of the unit and worth every cent as it protects from over charging (5.05v max), and
stops the batteries from draining flat while no charging is going on.
![[Image: s04.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s04.jpg)
Added extra red and black wires to the positive and negative poles of the battery holder.
![[Image: s05.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s05.jpg)
Drilled a small hole (inside the circle area) in the case for the external connector to pass through.
In this case I used a female USB plug.
![[Image: s06.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s06.jpg)
Front view of the new female USB plug access from the outside.
![[Image: s07.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s07.jpg)
Top view of the new female USB plug access from the outside.
![[Image: s08.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s08.jpg)
Before throwing away broken USB mice and keyboards, save the cables.
Here's a spare male USB stripped leaving just the red and black wires.
![[Image: s09.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s09.jpg)
Dodgy, but works.
Being USB and comparable USB voltage, other leads and devices like my mini spy cam and mobile phone happily charge off the same output.
![[Image: s10.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s10.jpg)
Amazingly the little solar panel outside on an overcast day has enough juice to light 10 LEDS without any batteries.
![[Image: s11.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s11.jpg)
Here's the open circuit voltage on an over cast day.
The internal circuitry regulates the max voltage and enures the batteries don't drain while not charging.
![[Image: s12.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s12.jpg)
3x torch batteries come in a cradle.
![[Image: s13.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s13.jpg)
Quick check on a multi meter and mark the positive and negative poles.
![[Image: s14.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s14.jpg)
And they are off and charging free from the sun. 8 hours and they are jiggy.
Should take 100,000 million years to pay off the cost of the $5 kit, but if the power ever goes off at the mains
due to a long overdue solar storm etc, I'll at least be able to have some light to fend off the devil dimmocks.

Was a bit bored today, so I grabbed a $5 crazy clark solar light that needed the original sliding on / off switch replaced.
While I had the unit open I though, oi, holy fat nude cows, why not add an extra lead out for optional battery charging.
![[Image: s02.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s02.jpg)
The $5 crazy clarks solar shed light kit. Takes 3x AA rechargeable batteries @ 1.2v each
![[Image: s01.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s01.jpg)
A torch I often find myself recharging that takes 3x AAA batteries @ 1.2v each
It's been driving me nuts having to pull the 3 batteries out every few days to recharge in a separate charger.
![[Image: s03.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s03.jpg)
4 screws on the base of the solar light and the bottom separates easily.
Right center circuit board is the heart of the unit and worth every cent as it protects from over charging (5.05v max), and
stops the batteries from draining flat while no charging is going on.
![[Image: s04.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s04.jpg)
Added extra red and black wires to the positive and negative poles of the battery holder.
![[Image: s05.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s05.jpg)
Drilled a small hole (inside the circle area) in the case for the external connector to pass through.
In this case I used a female USB plug.
![[Image: s06.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s06.jpg)
Front view of the new female USB plug access from the outside.
![[Image: s07.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s07.jpg)
Top view of the new female USB plug access from the outside.
![[Image: s08.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s08.jpg)
Before throwing away broken USB mice and keyboards, save the cables.
Here's a spare male USB stripped leaving just the red and black wires.
![[Image: s09.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s09.jpg)
Dodgy, but works.
Being USB and comparable USB voltage, other leads and devices like my mini spy cam and mobile phone happily charge off the same output.
![[Image: s10.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s10.jpg)
Amazingly the little solar panel outside on an overcast day has enough juice to light 10 LEDS without any batteries.
![[Image: s11.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s11.jpg)
Here's the open circuit voltage on an over cast day.
The internal circuitry regulates the max voltage and enures the batteries don't drain while not charging.
![[Image: s12.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s12.jpg)
3x torch batteries come in a cradle.
![[Image: s13.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s13.jpg)
Quick check on a multi meter and mark the positive and negative poles.
![[Image: s14.jpg]](http://www.goldcoastcb.com/images/solar_light_usb_mode/s14.jpg)
And they are off and charging free from the sun. 8 hours and they are jiggy.
Should take 100,000 million years to pay off the cost of the $5 kit, but if the power ever goes off at the mains
due to a long overdue solar storm etc, I'll at least be able to have some light to fend off the devil dimmocks.



